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7100 Rosco FoamCoat – Professional Foam Hardener & Protective Coating

7100 Rosco FoamCoat – Professional Foam Hardener & Protective Coating

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Regular price $219.00 AUD
Regular price Sale price $219.00 AUD
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Rosco Foamcoat is a non-toxic, water-based, flame-retardant, water-resistant hard coating that turns fragile XPS, EPS, and pink foam into a tough, impact-resistant, paint-ready surface. It is the go-to foam hardener for scenic artists, prop builders, fabricators, and event companies who need lightweight foam scenery to survive rehearsals, touring, outdoor use, and real-world handling.

Ideal for theatre, film, TV, live events, themed environments, museums, schools, and commercial displays, Foamcoat creates a durable shell that can be sanded, carved, and painted with Rosco Off Broadway, Supersaturated, or standard acrylic paints.

Key Features

  • Designed for styrofoam, polystyrene, XPS, EPS, and pink foam
  • Non-toxic, water-based, and workshop-friendly
  • Inherently flame-retardant and water-resistant
  • Brush, roll, or spray with a hopper gun
  • Sandable and carvable after curing for refined detail
  • Excellent tooth for Rosco scenic paints and acrylics

Typical Uses

  • Coating carved foam rocks, brickwork, and façades
  • Strengthening foam props and hand-held items
  • Creating durable Halloween and seasonal décor
  • Building sculptural and public art pieces on foam armatures
  • Protecting foam signage and display elements

Technical Specifications

  • Colour: Off-white, matte finish
  • Chemistry: Water-based, non-toxic, inherently flame-retardant
  • Coverage: Approx. 150 sq. ft. per gallon (roughly 12–16 m²), depending on application thickness
  • Recommended Film Thickness: Approximately 1/16" – 3/16" per application
  • Dry Time: Around 2–8 hours between coats, depending on thickness and environment
  • Full Cure: Approx. 24 hours before sanding, carving, or top-coating
  • Application Methods: Brush, roller, or hopper spray gun
  • Clean-up: Soap and water (while product is still wet)
  • Shelf Life: Minimum 24 months in a sealed container (stored properly)
  • Packaging: 1 Gallon (3.79 L) – as stocked by CFATS
  • Compatibility: Fully compatible with Rosco Scenic Paints and most water-based coatings
  • Mixing: Stir well before use – due to heavy solids, settling can occur; power mixing is recommended for best results
  • Dilution: Use undiluted for maximum durability. Can be thinned with water for smoother, thinner coats if desired.

If you need more than just specs, explore our full Foamcoat knowledge hub below for application tips, outdoor best practices, safety information, and real-world case studies:

View the Rosco Foamcoat Guide & Resources

Need a Flexible Coating Instead?

If your piece needs to bend, compress or take impact without cracking, consider Rosco FlexCoat. It’s a flexible scenic coating designed for soft props, touring sets and flexible foam builds.

Learn more about when to use FlexCoat

Need Help Getting The Most Out Of Rosco Foamcoat?

If you’re new to Foamcoat or you want to go deeper than the basic product specs, we’ve put together a full set of guides, case studies and how-tos to help you get professional results from your XPS, EPS and pink foam projects.

Rosco Foamcoat Guide

Overview of what Foamcoat is, why professionals use it, and links to all the in-depth articles.

What Is Rosco Foamcoat?

Clear explanation of what Foamcoat does, what it sticks to, and who it is for.

How To Apply Foamcoat

Step-by-step application guide for brushing, rolling and spraying Foamcoat on foam.

Outdoor Use & Water Resistance

How Foamcoat performs outside, and how to protect your foam from weather and moisture.

Flame Retardant & Safety

Safety and flame performance information for theatres, schools and public spaces.

Painting & Finishing

How to tint, paint and texture Foamcoat surfaces using scenic techniques.

Foamcoat vs Other Hardeners

Honest comparison between Foamcoat, epoxy, polyurea, Plastidip and craft hardeners.

Also covers alternatives for flexible or high-impact builds — including Rosco FlexCoat, which is often preferred when you need a tough but flexible coating that won’t crack under stress.

Foamcoat FAQ

Quick answers to the top 20 questions about Foamcoat.

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